The workshop is designed with a combination of classroom and hands-on education for automotive repair technicians and machinists involved in engine rebuilding.  Disassembly, cleaning, critical measurements, and selection of the proper sequence in reconditioning will be thoroughly covered.  Cylinder boring and honing, surface milling and connecting rod reconditioning will all be demonstrated using proven techniques and tools.  Assembly preparation will also be discussed for engine components.

The technician will leave with the knowledge to make a determination of what machine shop services are required along with selecting the proper replacement parts for performance and service life.  Knowledge is gained on OE design changes for proper assembly and sealing of aluminum and cast iron engines; analyze failed composition of OE and replacement gaskets.

Prerequisite: Minimum of 2 years automotive experience preferred.

After completing this workshop, the student will be able to:

• Apply disassembly and cleaning techniques for efficient service and to prevent costly damage.
• Identify the needs for machining, repair or replacement of lower block components through inspection and measurement of all components.
• Calculate and determine lower block machining in the areas of line honing, surface mill, cylinder bore/hone and connecting rod reconditioning.
• Recognize critical factors for gasket selection and installation.
• Analyze failed seals and gaskets to identify required steps and procedures to ensure a quality repair and prevent comebacks.
• Identify procedures and materials used in dry and fluid applications.